Autoclave

Technical side

Hs-1300 automatic water bath + spray sterilization kettle

Factory photos

Corporate information

Quality

Computerized automatic water bath/spray sterilization single pot（The product sample picture shows, does not represent this custom-made product）

The picture
The name of the	Sterilizing plate (flexible packaging)	Revolving cars
brand	HengShi	HengShi
place of origin	zhucheng	zhucheng
function	Store the sterilized material	Store the sterilized material
The picture
The name of the	Pallet car
brand	Baofeng
place of origin	zhucheng
function	Store the sterilized material

一、Sterilization pot configuration and price part

Note:

1. Valid time of quotation: 15 days

2. Place of delivery: Buyer

3. Transportation cost: The seller shall bear the freight

4. Transportation time: to be determined

5. Payment term: according to the contract

6. Delivery time: to be determine

Sterilization pot function parameters configuration table

1、Main parameters of a single device

2、Conditions of Use (provided by the user of the ancillary equipment)

3、Energy consumption per unit

4、1300Type I computer automatic water bath/spray sterilization kettle main configuration

◆Electrical control part

二、Sterilization pot equipment features：

1、Sterilization pot to suit range

1）Plastic containers: PP bottles, HDPE bottles.

2）Soft bag packing: aluminum foil bag, high temperature cooking bag, high temperature vacuum bag, etc.

2、Working principle diagram

3、Bactericidal characteristics：

1）The germicidal water is poured from the packaging of the germicidal pot through the large-flow circulation pump. Because the germicidal water is preheated in advance, the temperature of the first packaging of the germicidal product is almost the same, effectively avoiding the temperature fluctuation caused by the instant contact between the germicidal water and the material, causing the change of packing material pressure and the phenomenon of rise or shrinkage.

2）High efficiency heat exchanger reduces steam consumption and quickly reaches predetermined sterilization temperature.

3）Indirect heating indirect cooling, cooling water and process water do not contact, to avoid secondary contamination of food, no need for water treatment chemicals. High temperature short time sterilization.

4、The choice of temperature position

Compared with the traditional sterilization, the requirement is the uniform distribution of heat in the pot, and the measurement is the temperature of hot water or steam in the pot, so the thermometer is generally placed in the center of the pot. The mercury thermometer of Hengshi Company is on the outlet at the bottom of the pot. What is measured by the water-spraying sterilization is the position of the most cold point in the sterilization kettle. When the position of the most cold point reaches the sterilization temperature, it also meets the constant temperature sterilization temperature required by all products in the sterilization kettle.

According to the NFPA, 26 - L bulletin and China national standard SN/T0400.6-2005 import and export of canned goods inspection procedures for part 6 mercury thermometer requirements: the legal indicating instrument of sterilization temperature for glass mercury thermometer, other control with temperature sensor and temperature recorder must be adjusted to the same as the mercury thermometer as far as possible, but must not be higher than the mercury thermometer.

5、The sterilizing pot's air exhaust pipe is connected in series in a centralized way to facilitate customers' centralized arrangement of connecting compressed air pipe and exhaust pipe. The connection mode of this air exhaust pipe is to reduce the need for multiple compressed air and exhaust pipes before. Second, the pipeline distribution is simple and clear, both beautiful and save cost, reduce leakage points.

6、The pressure gauge of sterilization pot adopts axial pressure gauge, which is fixed on the leg of sterilization pot. It is more stable and accurate than the pressure gauge installed on the sterilization pot body.

7、Partition secondary pollution

The sterilizing water in the pot is indirectly cooled by the heat exchanger. The warm water does not touch the sterilizing water in the pot, so the cooling water in the pot will not be polluted and chlorinated cooling water is not needed. The soft water in the pot can be used repeatedly, which saves water and blocks the outside pollution to the packaging inside the pot.

8、Highly automated

The whole sterilization process control can be completed on the touch screen, sterilization process requirements such as temperature, time, sterilization pressure, cooling pressure, cooling temperature and sterilization intensity F value display functions can be customized according to different models. The temperature control precision can reach ±0.2℃, and the pressure control precision can be plus or minus 0.01Mpa. Can store hundreds of sterilization process procedures, greatly reduce the fatigue strength of operation, improve production efficiency.

9、Twenty-four point temperature difference (thermal distribution) curve and probe location diagram

10、Pressure vessels are designed, manufactured and accepted in accordance with national standard GB150-2011. The equipment complies fully with GMP standards and FDA requirements.

11、 The best quality flange and sealing parts in China are used. The head is formed by one time cold pressing, and after aging vibration, there will be no stress deformation during use.

12、 Advanced and stable SIEMENS control systems ensure customers find supply chains in a timely manner and reduce downtime globally.

13、 The industry's rare high - end equipment and strict production process control management, to ensure the quality of the machine.

14、The overall design and layout of the equipment is reasonable, safe and reliable. It is convenient for operation and maintenance of equipment. Electrical appliances and control system are used foreign well-known brands, to ensure the stability of the entire control system, so that the sterilization process is more safe and stable.

三、Equipment details

serial number	Name	Refer to the drawing or presentation	Advantage performance description		place of origin
1	cylinder			Made of baosteel stainless steel; Submerged arc welding, double-sided welding molding, to ensure penetration; Avoid equipment cracking caused by welding defects;	Baosteel/Shanghai
2	head		One - time stamping forming, using advanced technology to eliminate stress; It has the characteristics of uniform thickness and long service life.		Zhengtong/Jiangsu
3	The flange		Roll ring flange; After heating the whole ingot, it is rolled into shape once without welding. After aging treatment, it is finished by finishing processing. (95% sterilization pot manufacturers use forging welding flange, easy to crack, there is the risk of explosion		ZhangqiuHuabao
4	Open the door device		The pot door is equipped with a gasket vacuum return device, which can switch easily and seal well. And equipped with triple safety interlock device to achieve 100% safety of operators;		HengShi company
5	Pressure balancing device	Patented device, pictures shall not be displayed	The new pressure stabilization system keeps the pressure in the pot extremely stable and reduces the influence of compressed air injection on the temperature in the pot.		HengShi company
6	The device starts the protection		One-button startup, foolproof operation; Cannot start up if the operating conditions are not reached; All the control and display devices are centralized on the center console, so there is no need for personnel to operate in close proximity, which ensures the safety of personnel.		HengShi company
7	Operation safety protection device
8	Positive pressure overpressure relief device		Triple mechanical safety valve protects the equipment from being damaged or scrapped due to pressure exceeding during operation. Double device is to prevent the safety valve fault in the case of accidents; And also equipped with artificial emergency discharge valve, to ensure 100% safety;		HSBC/Qingdao
9	High and low temperature warning device	Program control	When sterilization is carried out, the actual temperature shall be compared with the set temperature. When the fluctuation is too large, it will automatically alarm and stop; Ensure product safety		HengShi patent
10	High and low pressure warning device	Program control	When sterilization is carried out, the actual pressure is compared and the power is set. When the fluctuation is too large, it will automatically alarm and stop. Ensure product safety		HengShi patent
11	Temperature contrastive analysis unit	Program control	There are two temperature sensors installed on the equipment. When sterilization is carried out, one is for sensing function and the other is for monitoring. Once the temperature does not match, the equipment will immediately alarm and suspend the processing.		HengShi patent
12	The water pump		Circulating water pump with large flow and low head; Make the running state of water pump reach the best, thus reduce the power consumption waste;		Bihu/Shanghai
13	Plate heat exchanger		1. Imported EPDM gaskets are used for heat exchanger gaskets, which have higher temperature resistance than those of other domestic manufacturers, and the temperature resistance value can reach more than 200℃. 2. High heat transfer coefficient. 3. Compact structure, easy to disassemble, clean and maintain. 4. Small dirt coefficient. 5. Small floor space. 6. Better cooling effect than tube heat exchanger (the product can be cooled from 121℃ to 38℃ within 20 minutes)		Daniel/Shanghai
14	Float ball trap		Steam trap is used in the steam pipe network and equipment, can automatically discharge condensate, air and other non-condensable gases, and prevent water vapor leakage valve, steam trap in the steam heating system to prevent steam drainage		Special one/Shanghai
15	The filter valve		Used to remove impurities from pipes and steam and to protect the normal operation of valves and equipment		Special one/Shanghai
16	Pneumatic butterfly valve		3 million pneumatic actuators; The sealing ring is made of special materials according to the special working conditions of the sterilization equipment of our company. It is resistant to high temperature, high pressure, water and easy to be replaced.		Central Control/Shanghai
17	Pneumatic Angle seat valve		Open the pneumatic actuator 3 million times; Good durability, high control accuracy, accurate control of steam and compressed air injection volume;		Jing Cheng/Shanghai
18	The wafer The check valve		Prevent backflow of water and gas Customize according to actual needs		Special one/Shanghai
19	Pipe fittings such as pipes and flanges		Customize according to actual needs		Yongshang/Zhejiang
20	Aluminum silicate		30mm aluminum silicate, low bulk density, low heat capacity,. Superior holding stability, good anti-pulverization ability, excellent heat insulation, sound absorption effect. Low heat storage and thermal shock resistance.		HengShi company
The control system
21	The man-machine interface		One-button operation, touch control, sensitive reaction; With sterilization curve preservation function;		Siemens/Germany
22	Programmable controller		It has strong control function and strong computing power. It can not only complete the general logical operations, but also more complex trigonometric functions, exponents and PID operations. The working speed is relatively fast, the use is stable, the life is long;		Siemens/Germany
23	Temperature sensor		High precision, good durability, signal transmission device with stainless steel hood protection, avoid electromagnetic interference; Long service life;		Yunqi Instrument/Shandong
24	Pressure sensor		It has the highest specification for compact structure, long life, high precision, temperature stability and electromagnetic compatibility.		HUBA/The Swiss
25	Electrical components		High stability, sensitive response, is the current market circulation of the most stable electrical components;		Schneider/France
26	Solenoid valve		With automatic control and manual operation device, long service life, high stability, easy to replace;		Delixi/Zhejiang
27	Gas-water separator		Can effectively separate water, impurities and air in compressed air; In addition, it is also equipped with a set of automatic oil filling lubrication device, which can automatically maintain and lubricate the piston of pneumatic valve during operation.		ChengDi pneumatic
28	Air flow controller		The main pneumatic valve controller is equipped with flow controller, according to the requirements of the product process, set the valve opening speed, and reduce the impact of wear and tear on the valve, improve the service life of the valve;		Shanghai
29	Pressure gauge		The pressure gauge can accurately indicate the level of steam pressure in the pressure product. The operator can adjust the heating degree of the product according to the indicating value of the pressure gauge to ensure the requirements of the gas department and the safe operation of the pressure product.		East Airlines/Weifang

Technical Service Contents

1. Provide relevant industry information for free.

2. Provide the graphic design and relevant equipment configuration for free.

3. Answering technical and business questions on site for free.

4. Free installation and debugging of equipment and standardized training of users' operation and maintenance personnel.

Service commitment

1. Guarantee the quality of the whole equipment purchased for one year.

2. Open a 24-hour service hotline (0536-6187855), pay regular return visits and accept customer inquiries.

3. Handled timely after receiving the customer's call.

Some successful projects

(Duck blood production Line of Chengdu Qiaoya Qiaoqiao Food Co., LTD.)

Chengdu Rice Sweep Food Co., LTD. (Glass bottle)

Mianyang Mixiaofu Food Co., LTD. (Deep Processing of meat Products)

Taizhou Yellow Can Michelin Food Co. LTD. Production line

Note: The above cases are some successful cases of customers, which are not listed here